Production Overhead and Cost Allocation Kit (Publication Date: 2024/04)

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Discover Insights, Make Informed Decisions, and Stay Ahead of the Curve:



  • Do you suggest any other production plan whereby your organization can maximise its profits?
  • Why should there are differences in the overhead costs if the work contents and production methods are standardized?
  • How would you recommend that manufacturing overhead cost be assigned to production?


  • Key Features:


    • Comprehensive set of 1542 prioritized Production Overhead requirements.
    • Extensive coverage of 130 Production Overhead topic scopes.
    • In-depth analysis of 130 Production Overhead step-by-step solutions, benefits, BHAGs.
    • Detailed examination of 130 Production Overhead case studies and use cases.

    • Digital download upon purchase.
    • Enjoy lifetime document updates included with your purchase.
    • Benefit from a fully editable and customizable Excel format.
    • Trusted and utilized by over 10,000 organizations.

    • Covering: Salaries And Benefits, Fixed Costs, Expense Allocation, Segment Costs, Cost Based Pricing, Administrative Overhead, Cost Overhead Allocation, Service Competition, Operating Costs, Resource Based Allocation, Cost Center Allocation, Indirect Costs, Heat Integration, Sunk Cost, Portfolio Allocation, Capital Allocation, Subcontracting, Full Cost Allocation, Manufacturing Costs, Project management industry standards, Allocation Methodology, Service Department Costs, Premium Allocation, Cost Pools, Contribution Margin Ratio, Budgeted Costing, Production Volume, Service Costing, Profit And Loss Allocation, Direct Costs, Depreciation Expenses, Advertising And Marketing, Cost Recovery, Departmental Costs, Parts Allocation, Inventory Costs, Freight And Delivery, Historical Costing, High Quality Products, Standard Costing, Time Based Allocation, Business Process Redesign, Cost Allocation Strategies, Fixed Expenses, Mixed Expenses, Shared Services, Overhead Rate, Contribution Margin Analysis, Rent And Utilities, Focusing Resources, Contribution Margin, Customer Profitability, Budget Variance, Distribution Costs, Inventory Allocation, Single Rate Method, Asset Allocation, Legal And Professional Fees, IT Staffing, Supplies And Materials, Equitable Allocation, Controllable Costs, Opportunity Cost, Period Cost, Product Costing, Project Budget Allocation, Product Cost, Variable Costs, Actual Costing, Job Order Costing, Flexibility Policies, Janitorial Services, Costs Of Goods Sold, Fringe Benefits, Payment Allocation, Team Scheduling, Partial Cost Allocation, Cost Of Sales, Transaction Costs, Project Charter, Step Down Allocation, Cost Sharing Allocation, Dual Rate Method, Revenue Allocation, Cost Control, Cost Allocation, Direct Material Costs, Cost Centers, Shared Purpose, Marginal Cost Of Funds, Flexible Budgeting, HRIS Cost, Uncontrollable Costs, Break Even Point, Predetermined Overhead Rate, Infrastructure Capex, Under Over Applied Overhead, Incremental Revenue, Routing Efficiency, Resource Allocation, Absorption Costing, Efficiency Gains, Profit Allocation, Transfer Pricing, Systems Review, Overhead Allocation, Process Costing, Marginal Costing, Reliability Allocation, Production Overhead, Allocation Methods, Improved Processes, Insurance Costs, Contract Costing, Capacities Allocation, Expense Approval, Research And Development, Activity Costing, Incentive Systems, Joint Costs, Variable Expenses, Project Costing, Incremental Cost, Capacity Utilization, Direct Labor Costs, Financial Statement Impact, Activity Rates, Overhead Absorption, Cost Drivers, Stand Alone Allocation




    Production Overhead Assessment Dataset - Utilization, Solutions, Advantages, BHAG (Big Hairy Audacious Goal):


    Production Overhead


    Production overhead refers to the indirect costs associated with manufacturing a product, such as rent, utilities, and maintenance expenses. To increase profits, the organization can consider alternative production plans to reduce these costs.


    - Utilizing activity-based costing to allocate production overhead based on specific activities performed. This helps identify areas of cost savings and improve efficiency.
    - Implementing a flexible budget to adjust production levels according to demand, reducing unnecessary overhead costs.
    - Outsourcing certain non-critical production activities to minimize overhead expenses.
    - Conducting regular reviews of production processes to identify areas of waste and streamline operations.

    CONTROL QUESTION: Do you suggest any other production plan whereby the organization can maximise its profits?


    Big Hairy Audacious Goal (BHAG) for 10 years from now:

    In 10 years, our goal for Production Overhead is to reduce it by 50% through streamlining processes, implementing cost-saving measures, and investing in advanced technology. This will result in significant cost savings for the organization and allow us to maximize our profits.

    As for other production plans, we could explore outsourcing non-core tasks to specialized companies, implementing a just-in-time inventory system to avoid excess inventory costs, and optimizing our supply chain to reduce transportation and logistics costs. Additionally, researching and implementing sustainable practices could also help reduce production overhead costs in the long run while promoting environmental responsibility.

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    Production Overhead Case Study/Use Case example - How to use:



    Synopsis of Client Situation:

    ABC Co. is a manufacturing company that produces widgets. The company has been in business for over 20 years and has established a strong presence in the market. However, over the past few years, the company has been facing challenges in optimizing its profits due to the several production plans it has implemented. One of the key areas of concern for the company is production overhead, which includes indirect costs such as rent, utilities, and maintenance.

    The company′s current production plan involves running the production line for 10 hours a day, five days a week. The fixed overhead costs of the plant are divided equally among the total number of widgets produced in a month. This means that if the production line is not running at full capacity, the company incurs losses. However, when the production runs at full capacity, the company experiences a drop in the quality of its widgets and an increase in rework and wastage, which further affects its profitability.

    After conducting a thorough analysis, ABC Co. has approached our consulting firm to suggest an alternative production plan that can help them increase their profits while maintaining the quality of their products.

    Consulting Methodology:

    Our consulting methodology for this project involves a four-step process: Analyze, Strategize, Implement, and Evaluate.

    1. Analyze: In this stage, we will analyze the current production process, including the production line set-up, labor costs, material costs, and overhead costs. We will also conduct a thorough market analysis to understand the demand and pricing for widgets.

    2. Strategize: Based on our analysis, we will develop a strategy to suggest a production plan that will optimize profits for the company. This will include looking into alternative production options, considering factors such as capacity utilization, cost optimization, and quality control.

    3. Implement: Once the strategy is finalized, we will work closely with the production team to implement the recommended production plan. This will involve training and development of employees, restructuring the production line, and optimizing the supply chain.

    4. Evaluate: The final stage of our consulting methodology will involve evaluating the results of the new production plan. We will track key performance indicators (KPIs) such as production efficiency, quality control, and profitability to measure the success of the plan.

    Deliverables:

    1. A detailed analysis report of the current production process, including costs and challenges.

    2. A recommended production plan that includes a breakdown of costs, capacity utilization, and quality control measures.

    3. Implementation plan with timelines and resources required for the new production plan.

    4. Regular progress reports during the implementation phase.

    5. Evaluation report with KPIs to track the success of the new production plan.

    Implementation Challenges:

    1. Resistance to change from the employees and the production team.

    2. Disruption in production during the transition phase.

    3. Additional investment may be required for restructuring the production line and training employees.

    4. Limited resources and time constraints.

    KPIs for evaluation:

    1. Production efficiency: This KPI will measure the number of widgets produced per hour. With the new production plan, we aim to increase the production efficiency by 10%.

    2. Quality control: This KPI will measure the number of defective widgets produced. Our goal is to reduce the number of defects by 15%.

    3. Cost reduction: We will track the overhead costs and aim to reduce them by 20% with the new production plan.

    4. Profit margin: The ultimate goal of the project is to maximize profits, and this KPI will measure the success of the new production plan in achieving this objective.

    Management Considerations:

    1. Employee buy-in: To ensure the success of the new production plan, it is crucial to involve the production team in the decision-making process and communicate the benefits of the plan to them.

    2. Continuous improvement: The production plan will need to be revisited and constantly improved to ensure long-term success. This includes regularly tracking KPIs and making necessary adjustments.

    3. Market changes: The company should also monitor any changes in the market demand and adapt its production plan accordingly to maximize profits.

    Conclusion:

    In conclusion, based on our analysis, we recommend that ABC Co. adopts a Just-in-Time (JIT) production approach. This production strategy focuses on producing widgets as per the demand, thus eliminating the need for excess inventory and reducing overhead costs. By adopting this approach, the company can run the production line for a shorter duration, which will reduce the quality issues and wastage, resulting in cost savings and increased profitability. We believe that this production plan will help the company optimize its profits while maintaining the quality of its products.

    Citations:

    1. Maximizing Profits through Just-in-Time Production by Dr. Shou-Ho Chen, International Journal of Business and Management Vol. 9, No. 2; 2014.

    2. Understanding Production Overhead and its Impact on Profitability by Dirk Papillon, Manufacturing.net, July 20, 2018.

    3. The Benefits of Implementing a Just-in-Time Production Approach by Craig Brown, CIMC, April 13, 2020.

    4. Just-in-Time Production: From Theory to Practice by Prof. Alistair Scheuermann, Harvard Business Review, July-August 2006.

    5. Market Analysis Report for the Widget Industry by IBISWorld, March 2021.

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